Engineering

Our design-build-test-learn (DBTL) cycles across subteams: Culture, Vector Design, Nisin, and Killswitch.

Our Engineering Approach


We divided the work into four subteams — Culture, Vector Design, Nisin, and Killswitch. Each followed the iGEM engineering cycle template of Design, Build, Test, Learn (DBTL). Below, each team's cycles are documented with what we attempted, observed, and changed.

Engineering Cycle Overview

Culture Team

Goal: establish growth and co-culture assays for engineered Lactobacillus and S. mutans.

Cycle 1 — The Liquid Culture
Design

The aim of this project is to modify Lactobacillus through genetic engineering methods to make it produce Nisin, thereby enhancing its inhibitory ability against S. mutans. One of the key prerequisites for optimizing Nisin production is to have a deep understanding of the growth kinetics of Lactobacillus and S. mutans. Determining whether their growth conditions will change with the variation of sugar concentration in the culture medium is crucial for our project. We speculate that within a certain range, the higher the concentration of MRS sugar, the more conducive it is to the growth of bacteria. To verify this hypothesis and establish reliable culture parameters for further experiment, this experiment includes the growth of Lactobacillus, S. mutans, and E. coli (as a control group) in MRS media with different glucose concentrations. By regularly measuring the OD of the culture medium, the growth curves of Lactobacillus, S. mutans, and E. coli were plotted and analyzed.

Build

This experiment prepared MRS liquid culture media with glucose concentrations of 2% (20 g/L, standard formula), 3% (30 g/L), and 4% (40 g/L), respectively. Among them, 3% and 4% of the culture medium were prepared by adding additional glucose to the standard MRS base medium. In the first experiment, we used the regular method (121°C, 45 minutes) to sterilize the culture medium with high-pressure steam. However, we found that the color of the culture medium significantly darkened after sterilization, and when used for plate streaking culture, the growth of each colony was severely inhibited, which means slow growth and small bacterial colonies. According to papers review, this phenomenon is due to the high sugar content (20 g/L) of the MRS culture substrate. Carbohydrates undergo Maillard reaction during long-term high-temperature and high-pressure sterilization, which not only causes browning of the culture medium, but also may produce by-products that inhibit bacterial growth. Based on this, we optimized the sterilization plan: the sterilization time of MRS basic medium was shortened to 15 minutes, and after sterilization, glucose concentration solution was filtered and sterilized (using a 0.22 μm filter membrane) and added to accurately adjust to the target concentration. Glucose solution is prepared by using sterile deionized water and solid glucose.

We inoculated Lactobacillus, S. mutans, and E. coli glycerol strains stored at −80°C onto MRS agar plates with corresponding glucose concentrations (2%, 3%, 4%). Then, we placed the agar plates in a 37°C incubator for 20 hours to obtain single colonies. Subsequently, independent colonies with good morphology were selected from each plate and inoculated into liquid MRS medium with corresponding glucose concentration for pre-culture amplification. After 15 hours of shaking culture at 37°C and 200 rpm, we transferred the pre-culture to fresh liquid MRS medium containing different glucose concentrations at an initial inoculation volume of 0.1 OD600. This time point is marked as the beginning of the formal experimental culture.

Test

All liquid cultures were treated to shaking culture in a shaker at 37°C and 200 rpm. We used a spectrophotometer to regularly measure the optical density of the culture at a wavelength of 600 nm to measure growth. During measurement, we used fresh sterile MRS medium of the corresponding concentration as a blank control. In the first experiment, we planned to use a set of MRS culture medium as the blank control group for the entire OD measurement, but later we found that doing so could easily lead to contamination of the blank control group by miscellaneous bacteria. Therefore, in the second experiment, we prepared a fresh blank control group before each OD measurement.

Learn

Within a certain range, the growth of S. mutans is affected by changes in sugar concentration, but Lactobacillus and E. coli are not sensitive to changes in sugar concentration. However, we also noticed that there was a certain deviation between the data of the 3% glucose concentration experimental group and expectations, and the specific reasons (such as osmotic pressure effects or accumulation of metabolic byproducts) need further exploration. In addition, there are certain fluctuations in the experimental data, which can clearly reflect the overall growth trend. However, the reliability of individual data points still needs to be improved in further experiments by increasing biological replicates and optimizing sampling and measurement processes to enhance accuracy.

During the cultivation process, we observed a typical feature of S. mutans: it can form a clear white precipitate at the bottom of the culture bottle during the initial stages of expansion and liquid culture. This phenomenon is significantly different from Lactobacilli and E. coli (which usually precipitate during the dead phase). The papers point out that this is due to the fact that S. mutans tends to grow in a chain-like pattern, and its cells naturally settle under the action of gravity, which is an important biological characteristic of the strain and a sign of its active growth, rather than contamination or abnormalities.

Cycle 2 — Biofilm Measurement
Design

This program aims to modify Lactobacillus to produce nisin in order to inhibit the growth of S. mutans. That is, we initially need to try to find the growth conditions which benefit Lactobacillus but not S. mutans, so we chose MRS culture medium—most conducive to the growth of Lactobacillus—for exploration. Streptococcus mutans and Lactobacillus exist in the oral cavity in the form of biofilms and are necessary conditions for the formation of dental caries. Therefore, based on our research conditions—sugar concentration—we designed experiments to explore the biofilm formation in MRS culture medium with glucose concentrations of 2%, 3% and 4% respectively, and provide a data basis for our project.

Build

Our group chose quantitative measurement of biofilms by crystal violet staining to detect the formation of biofilm in MRS broth under those three glucose concentrations—2%, 3% and 4%. For Lactobacillus and E. coli, we set up two groups to minimize random error, while we set up three groups in S. mutans as the expansion culture of S. mutans is not that ideal.

Test

After 24 hours, we removed the planktonic cell samples, used 1×PBS, 0.1% CV, diH2O and 95% alcohol in turn for rinsing, dyeing and rinsing. Then, we put the 96-well plate into the plate reader to get readings. The bacterial solution reading was subtracted from the corresponding culture medium reading, and then averaged to obtain the required data, that is, the growth of biofilms of the three bacteria in different glucose concentrations.

Learn

According to the average value of each bacteria growing under all three glucose concentrations, we found that within a certain range, the growth of S. mutans biofilm is affected by changes in sugar concentration; the higher the sugar concentration, the greater the amount of biofilm it generates. However, Lactobacillus and E. coli are not sensitive to changes in sugar concentration.

Summary

We investigated the influence of changes in the sugar concentration of MRS on bacterial growth and biofilm formation within a certain range. Subsequently, we will co-culture different bacteria (including engineered bacteria) with S. mutans to explore their inhibitory effects on the growth of S. mutans and on the formation of biofilms by S. mutans.

Vector Design Team

Goal: construct and optimize the nisin biosynthetic pathway in E. coli, then port to Lactobacillus.

Cycle 1 — Baseline Constructs
Design

Nisin is a ribosomally synthesized antimicrobial peptide belonging to the lantibiotic family. It is initially produced as pre-NisA and undergoes a series of post-translational modifications mediated by the enzymes NisB and NisC, which dehydrate and cyclize the peptide, respectively. The mature pre-NisA is subsequently exported by the ABC transporter NisT and finally activated through leader peptide cleavage by the serine protease NisP, releasing the mature and bioactive nisin. In Lactococcus lactis, where the nisin biosynthetic system is naturally encoded, the modification complex composed of NisA/B/C localizes at the cell poles—preferentially the old poles—while NisT is distributed circumferentially along the membrane. NisB acts as a polar “recruiter” to coordinate modification and export, ensuring that only fully modified pre-NisA is secreted. This spatial organization tightly couples biosynthesis, modification, and export, thereby preventing premature secretion of inactive intermediates.

However, this architecture poses challenges for heterologous nisin production in other hosts, such as E. coli. Expression of nisA alone often leads to intracellular accumulation of unmodified pre-NisA with limited antimicrobial activity. Co-expression with nisB and nisC can promote proper dehydration and cyclization, but secretion remains inefficient without nisT. The inclusion of nisP completes the maturation cascade, enabling leader peptide cleavage and full activation of nisin in the extracellular medium. Thus, a complete nisABCTP module is expected to yield the highest antimicrobial efficacy.

Build

We are using these plasmid set (using backbone for E. coli): a. pET-21a(+)-nisA (AmpR): nisA: BamHI/XhoI and N-terminal marker for characterization; C-terminal 6xHis tag for purification and separation; b. pRSFDuet-1-nisB-nisP (KanR); nisB: NdeI/XhoI, nisP: NcoI/BamHI; c. pACYCDuet-1-nisC-nisT (CmR); nisC: NdeI/KpnI, nisT: NcoI/BamHI. This will be hosted in E. coli DH5α for molecular cloning and E. coli BL21(DE3) for plasmid expression.

Test

For our cloning and verification, we assemble the three plasmids and then verify by gel electrophoresis and DNA sequencing. Then, we transform sequentially with tri-antibiotic selection (Amp + Kan + Cm), confirming plasmid compatibility.

To do expression and fractionation, we grew in LB + tri-antibiotics to OD600≈0.5 at 37 °C. Then, we induced with 0.1–0.3 mM IPTG since all three plasmids need IPTG to be induced.

We looked at the antimicrobial and biofilm assays compared to S. mutans. To do this, we collected cell pellet, periplasm/membrane fraction (for NisT), and culture supernatant for inhibition assays. We will send the engineered bacteria to the culturing group for testing.

Learn

Early constructs confirmed nis gene compatibility. Anticipate need for full nisABCTP pathway for strong supernatant activity.

Cycle 2 — CSP-Responsive Nisin Expression System in Beneficial Lactobacillus
Design

This project builds a synthetic circuit that integrates the S. mutans quorum-sensing pathway (ComD/ComE) with a nisin expression cassette on a single plasmid.

Build

CSP (from S. mutans) → ComD senses and autophosphorylates → phosphate transfers to ComE (ComE~P) → ComE~P activates PcomE_like → nisA is expressed → Nisin inhibits S. mutans.

Test

In future work, we plan to experimentally verify the functionality of this CSP-responsive nisin expression plasmid. Validation will include co-culturing the engineered Lactobacillus strain with Streptococcus mutans to examine whether nisin production is specifically triggered by CSP signaling. Quantitative assays such as agar diffusion inhibition tests and qPCR for nisA transcription will be employed to assess antimicrobial activity and promoter responsiveness.

Due to current time and resource constraints, these functional tests will be carried out at a later stage when adequate laboratory capacity becomes available. The plasmid construction itself has been completed and verified by sequencing, and the upcoming experiments will focus on confirming its regulatory performance and potential application in in vitro oral microbial community models.

Learn

We gained valuable experience in modular cloning and promoter engineering. We learned how to integrate two independent gene cassettes—comDE and PcomE_like-nisA—within a single plasmid backbone while maintaining correct orientation and transcriptional insulation. During the process, we also deepened our understanding of the S. mutans quorum-sensing pathway and how its signaling components can be repurposed for targeted antimicrobial responses. Troubleshooting restriction site compatibility and optimizing RBS spacing further improved our experimental design skills and highlighted the importance of detailed sequence planning in synthetic biology.

Summary

Our vector work focused on reconstituting the full nisin biosynthetic pathway (nisA/B/C/T/P) in E. coli as a prototype before porting to Lactobacillus. By assembling genes across three compatible plasmids (pET-21a, pRSFDuet, pACYCDuet), we ensured stepwise maturation, export, and activation of the lantibiotic. Initial constructs confirmed nisA expression, but highlighted the need for supporting enzymes to achieve strong antimicrobial activity in the supernatant. Through successive DBTL cycles, we tested inducible circuits responsive to S. mutans-like cues (acidification, quorum signals, damage proxies) to gate nisin production only when relevant. This minimized leakage and balanced chassis fitness with functional expression. Overall, we learned that multi-component expression and conditional induction are both required for stable, effective nisin production, guiding our next steps toward Lactobacillus integration.

Nisin Team

Goal: validate antimicrobial activity of expressed nisin against S. mutans.

Cycle 1 — First Disk Diffusion with Nisin
Design

We wanted to test the efficiency of nisin's bacterial inhibitory effect against Streptococcus mutans using a simple disk diffusion assay on BHI plates.

Build

We prepared a 10 mL nisin stock solution with 900 IU/mL potency. Using this stock solution, we made 5 working solutions with concentrations ranging from 50–150 μg/mL in increments of 25. We soaked sterile paper disks in the working solutions for 3 hours.

Test

Five BHI agar plates were inoculated with S. mutans, and immediately after inoculation a single disk was placed on each plate. Each disk had been pre-soaked in a different concentration of nisin (ranging from 50–150 IU) for 3 hours. Plates were then incubated for 24 hours before measuring zones of inhibition.

Learn

Little to no inhibition was detected at these concentrations. We concluded that the nisin concentration levels used were either too low to produce a strong antimicrobial effect, or that the biofilm formation of S. mutans led to our results. Our findings prompted us to try higher concentrations in the next cycle as well as test in biofilm & non-biofilm conditions.

Cycle 2 — Second Disk Diffusion with Nisin
Design

We wanted to test higher concentrations of nisin and to test whether biofilm formation explained the last cycle's results. We hypothesized that higher concentrations would give better measurable inhibition.

Build

We prepared a 10 mL nisin stock solution with 1000 IU/mL potency. Using the stock solution, we created six 2 mL working solutions with concentrations ranging from 150–300 μg/mL in increments of 25. We prepared 14 BHI and 14 BHI + 2% sucrose plates (28 total).

Test

We soaked two sterile paper disks in each solution for 3 hours. 14 plates (7 BHI & 7 BHI + 2% Sucrose) were designated as biofilm plates; they were inoculated with S. mutans and incubated for 12 hours before adding disks. 14 plates (7 BHI & 7 BHI + 2% Sucrose) were designated as non-biofilm plates; they were inoculated with S. mutans and disks were added immediately. We applied the disks with varying concentrations of nisin (150–300 IU in increments of 25 IU) onto all plates, then let the plates incubate for 24 hours.

Learn

Biofilm plates showed no zone of inhibition (as expected). Non-biofilm plates showed inconsistent results: sometimes lower concentrations produced a zone of inhibition while higher ones did not. We believed that pre-soaking disks in solution might not deliver consistent dosing and planned to apply nisin directly to plates in the next cycle.

Cycle 3 — Direct Application of Nisin Solutions
Design

To improve consistency, we decided to pipette nisin solutions directly onto the disks on seeded plates instead of pre-soaking disks.

Build

We prepared 14 BHI and 14 BHI + 2% Sucrose plates (28 total). 14 plates (7 BHI & 7 BHI + 2% Sucrose) were designated for biofilm plates and 14 plates (7 BHI & 7 BHI + 2% Sucrose) designated for non-biofilm plates. Upon trying to make our selected concentration range (150–300 IU) within a set volume of 20 μL for direct application onto disks, we discovered that the amount of nisin powder required to reach these concentrations was too high for DI water solubility, and the volumes needed (166–333 μL per plate) were impractical for disk diffusion assays.

Test

Despite the challenge, we applied the large volumes (166–333 μL) of varying nisin concentrations directly onto the plates in hopes of seeing inhibition. Biofilm plates were inoculated with S. mutans and incubated for 12 hours before adding nisin solution. Non-biofilm plates were inoculated before adding the nisin solution immediately.

Learn

No zones of inhibition were observed under any of the conditions tested. Upon reviewing the specifications of our commercially extracted nisin, we discovered that it contained only 2% active nisin. Although the product was labeled at 900 IU/mg, we concluded that the actual concentration was too low to produce measurable inhibition in a disk diffusion assay. This prompted us to introduce a positive control using ampicillin to confirm that our assay setup was functioning properly and that the absence of inhibition zones was due to the nisin preparation, not experimental error.

Cycle 4 — Introducing Ampicillin as a Positive Control
Design

After observing no clear inhibition from nisin in previous cycles, we needed to confirm that our disk diffusion setup itself was valid. We introduced ampicillin, a well-established antibiotic against gram-positive bacteria as a positive control.

Build

We prepared 6 BHI + 2% sucroe plates total. There were 3 biofilm plates and 3 non-biofilm plates. 1 biofilm and 1 non-biofilm served as our control.

Test

We added one ampicillin disk to our plate, one 3000 IU nisin disk, and one 300 IU nisin disk into each experimental plate, both biofilm and non-biofilm. The plates were then incubated overnight.

Learn

We saw that there was clear inhibition from the positive control, validating our assay. We will move onto doing recombinant nisin production using cation-exchange chromatography and SDS page.

Summary

We examined the antimicrobial activity of nisin against S. mutans. Our first cycle showed little inhibition, which we analyzed and determined might be due to low concentrations. Our second cycle showed that our control worked; however, our experimental group, the non-biofilm plates, did not behave as expected. We redesigned the protocol for consistency and discovered our nisin was not active. This allowed us to pivot to a different material (ampicillin) to verify the method. Though our experimentation is still ongoing, doing each of these steps within a single cycle has helped us navigate how to find answers to our research question.

Killswitch Team

Goal: incorporate biocontainment features to prevent uncontrolled growth.

Cycle 1 — AalR
Design

The AalR regulator was selected as the L-aspartate (L-Asp) sensor to control the safety switch of the killswitch system. AalR is a LysR-type transcriptional regulator derived from Acinetobacter baylyi ADP1, where it activates genes involved in aspartate metabolism in the presence of L-Asp. Since neither E. coli nor Lactobacillus reuteri naturally expresses AalR, the team designed an expression construct using the pUPD3 backbone with the p32 constitutive promoter to continuously express AalR. Downstream of the coding sequence, a strong double terminator (BBa_B0015) was included to prevent transcriptional read-through. The system was intended so that AalR, once expressed, could respond to environmental L-Asp and activate MazE transcription when the inducer is present, ensuring survival only under safe conditions.

Build

The AalR construct was assembled as p32–RBS (BBa_B0032) > aalR > BBa_B0015 using the pUPD3 backbone, which provides chloramphenicol resistance. The medium-strength RBS was selected to ensure adequate protein production without imposing metabolic stress.

Test

Transformed E. coli colonies will be selected using chloramphenicol to confirm successful construct integration. Functional testing will involve verifying AalR expression and assessing whether L-Asp could activate its target promoter, enabling MazE expression in downstream experiments.

Learn

Through this cycle, the team confirmed that AalR expression in E. coli was feasible and non-toxic, setting the foundation for coupling AalR-regulated MazE expression. They also learned that environmental L-Asp concentrations and promoter sensitivity would be key parameters for fine-tuning induction. Future steps include testing dynamic response curves to varying L-Asp concentrations and optimizing AalR–promoter binding for predictable regulation.

Cycle 2 — MazF (toxin)
Design

MazF, the toxin component of the MazEF system, is an endoribonuclease that cleaves mRNA and halts protein synthesis, ultimately causing cell death. It was placed under the strong T7 promoter in the pET-21(+) vector for precise control. This setup leverages IPTG-induced T7 RNA polymerase expression in E. coli BL21(DE3). To minimize premature toxicity, a weaker RBS (BBa_B0033) was selected, ensuring controlled toxin translation. The design also anticipated future transfer to L. reuteri, where IPTG induction is not viable, and planned to substitute the T7 system with a constitutive promoter.

Build

The MazF construct was assembled as T7 promoter–BBa_B0033 RBS–mazF–terminator in the pET-21(+) backbone (ampicillin resistance). The backbone's built-in LacI repressor ensured that MazF remained inactive until IPTG induction.

Test

Colonies will be selected on ampicillin-containing plates. Controlled IPTG induction experiments are planned to determine the optimal concentration range for toxin activation that would effectively kill the cells under simulated oral conditions.

Learn

This cycle revealed how promoter and RBS strength balancing is essential to avoid premature host death. The team also recognized that the dynamic range of IPTG concentration directly affects kill efficiency. Future improvements will involve optimizing promoter strength and exploring alternate inducers or repressors compatible with L. reuteri physiology.

Cycle 3 — MazE (antitoxin)
Design

MazE, the antitoxin, neutralizes MazF by forming a protein–protein complex that inhibits its RNA-cleaving activity. Its transcription was designed to be regulated by AalR, ensuring that MazE is expressed only when L-Asp is present, under safe conditions. The pT7 vector (kanamycin resistance) was used for mazE expression because it lacks an RBS and terminator—allowing insertion of custom regulatory sequences. The BBa_B0034 RBS was chosen for moderate translation efficiency to maintain a balance between neutralizing MazF and preventing metabolic overload.

Build

The construct was assembled as AalR-regulated promoter – BBa_B0034 RBS – mazE – terminator in the pT7 backbone. The AalR-controlled promoter ensures context-specific expression depending on L-Asp availability.

Test

Colonies will be selected using kanamycin resistance. Experiments will focus on determining safe and lethal L-Asp concentration thresholds: identifying ranges where MazE expression keeps E. coli alive and conditions where reduced L-Asp leads to MazF-mediated killing.

Learn

This cycle demonstrated how environmental sensing (via AalR) could directly modulate toxin–antitoxin balance. The team learned that promoter strength, inducer concentration, and timing are critical for maintaining system stability. These results guided refinements in adjusting expression ratios and potential feedback control mechanisms for more precise regulation.

Cycle 4 — AalR + MazEF
Design

The final design aimed to integrate all three modules into a coordinated system where L-Asp and IPTG levels jointly determine the cell's fate. AalR activates MazE expression under safe conditions (presence of L-Asp), while IPTG induces MazF toxin expression.

Build

All three constructs—pUPD3 (AalR), pT7 (MazE), and pET-21(+) (MazF)—were co-transformed into E. coli BL21(DE3), leveraging their distinct antibiotic resistance markers for selection.

Test

Dual induction experiments are planned to test how IPTG and L-Asp concentrations interact. Viability assays will measure system stability and switching accuracy under different inducer combinations.

Learn

Integration will teach the team how small variations in expression strength can disrupt the balance between toxin and antitoxin. This insight might emphasize the need for fine-tuning promoter strength and RBS activity to prevent leaky toxicity or incomplete killing.

Summary

Our killswitch design integrates a toxin–antitoxin (TA) system with an L-aspartate sensor to regulate cell survival. The MazEF TA module is used, where the MazE antitoxin neutralizes the MazF toxin. To control this system, the L-Asp specific regulator AalR is constitutively expressed from the pUPD3 backbone, enabling MazE transcription in the presence of L-aspartate, while absence of the inducer prevents MazE expression and allows MazF-mediated killing. MazF is expressed under a T7 promoter in pET-21(+), with its induction tunable by IPTG in E. coli, while MazE is carried on the pT7 plasmid under an AalR-responsive promoter. To balance expression, RBS strengths were chosen to prevent premature toxicity while ensuring effective cell elimination when required. The three plasmids—pUPD3 (chloramphenicol resistance), pET-21(+) (ampicillin resistance), and pT7 (kanamycin resistance)—were selected for compatibility and precise regulation of each component, providing a flexible and controllable genetic circuit for the killswitch. The system will be tested in E. coli BL21(DE3) first.

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