Overview
Our engineering workflow is divided into two parts: Part 1 focuses on antifreeze protein (AFP) engineering, and Part 2 on the development of an antifreeze chassis system. In general, Part 2 is an iteration of Part 1. It is important to note that, due to experimental timelines, some tasks across the two parts were conducted concurrently.
In Part 1, we began by characterizing the activity of eleven natural AFPs. We then performed rational modifications to these native proteins through point mutations and domain fusions, guided by in dry-lab design and simulations. Furthermore, we employed inverse folding and de novo design strategies to create a series of artificial AFPs. Finally, the safety of AFPs were confirmed through cytotoxicity assays.
In Part 2, we utilized a yeast surface display system in the EBY100 strain. We constructed chassis systems expressing the eleven natural AFPs and subsequently expanded the system to accommodate non-natural AFPs, including those generated by strategies such as point mutations and domain engineering. To further enhance the overall performance of the system, we introduced a fortified trehalose metabolic pathway. This resulted in a dual-mode antifreeze chassis, leveraging the combined protective effects of both trehalose and the displayed antifreeze proteins.
In order to obtain antifreeze proteins with excellent antifreeze properties, based on systematic literature research and in-depth communication with Professor Zhang Lei, this study finally selected 11 types of antifreeze proteins representative of different species, which are of family significance, including 4KE2 [1], 2ZIB [2], 1UCS [3], 3ULT [4], 1M8N [5], 2PNE [6], 3P4G [7], 3WP9 [8], 4NU2 [9], 6A8K [10], and 4MTJ [11]. To facilitate subsequent experimental analysis and comparison of results, these proteins are respectively named AFP1 to AFP11. During the construction of the expression system, a lactose-inducible regulatory module was incorporated to enable precise and tunable expression of the target AFP genes (Fig. 1).
We synthesized the vector pET-28a-Target through the company's commercial process. It harbors a lactose operator system and the target gene expression module.
To obtain the target protein, the primary seed culture was
incubated
overnight and subsequently diluted at a 1:100 inoculum ratio into
fresh liquid medium. After 4 hours of growth, protein expression
was
induced by the addition of IPTG. The cells were harvested by
centrifugation after 16 hours of induction, resuspended in
phosphate-buffered saline (PBS), and lysed via ultrasonication to
obtain the crude enzyme extract.
Considering that the protein purification process is
time-consuming,
prone to failure and results in yield loss, we adjusted our
characterization strategy and adopted a more efficient
identification method. As an alternative, we lysed the cells to
obtain the crude enzyme solution containing antifreeze proteins,
and
then conducted subsequent characterization using the crude enzyme
solution containing the antifreeze protein.
The ice recrystallization inhibition (IRI) activity of the crude
enzyme solutions was quantified. ImageJ software was used to
analyze
the Mean Grain Area (MGA) of the ice crystals. Specifically, eight
random areas (each area 176 μm × 176 μm) were selected from the
30-minute image, and the number and average size of ice crystals
in
each area were counted. Each sample was tested in triplicate, and
the final results were averaged. Bar graphs with overlaid data
points were plotted using Origin software.
Since the antifreeze proteins we selected have already been
characterized in previous studies regarding their performance in
IRI, in order to avoid redundant experiments and improve the
research efficiency, we randomly selected some of the antifreeze
proteins for verification.
The results show that the antifreeze proteins we selected have demonstrated excellent antifreeze properties after being characterized and verified.(Fig. 2).
The experimental results confirmed that the selected AFPs exhibited the expected antifreeze capability. Based on the previous research data, we concluded that the 11 antifreeze proteins we chose could all demonstrate excellent antifreeze activity. To further optimize the performance of the antifreeze proteins, we will subsequently select some antifreeze proteins with significant helical characteristics and introduce site-directed mutations.
To enhance AFPs performance, we employed the ESM-1v model to analyze evolutionary conservation and identify potential mutation sites. This analysis revealed two distinct types of key residues: highly conserved residues critical for maintaining the structural core, and more variable surface residues suitable for functional optimization (see Dry Lab section for details). Based on this finding, mutations in the variable surface regions were prioritized to explore functional enhancement while preserving the native protein fold. Four candidates (AFP4, AFP8, AFP9, and AFP10), selected for their well-defined structures and stable helices, were used as model proteins for subsequent site-directed mutations (Fig. 3). The resulting mutants were designated MUT4, MUT8, MUT9, and MUT10, respectively.
We synthesized the vector pET-28a-MUT4, pET-28a-MUT8, pET-28a-MUT9, and pET-28a-MUT10 through the company's commercial process, each containing the complete target gene expression module.
Comparative analysis was performed to evaluate the functional enhancement of the engineered proteins compared with their wild-type counterparts under identical conditions.
This modified protein still retains some anti-freezing activity, but its ability to inhibit the recrystallization of ice crystals is lower than that of the original protein (Fig. 4).
Although the designed mutants did not show an improvement in freezing resistance, it is worth noting that their performance was always superior to that of the wild-type Escherichia coli. This observation led us to propose the hypothesis that we have limited sites for point mutations, but in practical engineering strategies, such protein evolution requires multiple rounds of iteration and expansion of the mutation range. However, due to experimental cycle constraints, it's difficult to complete such a large workload. Based on this hypothesis, in the subsequent experiments, we adopted the domain fusion strategy to combine different domains of these proteins with a distinct helical structure, in order to create a fusion protein with stronger functionality.
Based on the previous research results, we combined the AFP domains from different biological sources (such as fish, beetles, and Antarctic bacteria) with different structural types (including α-helices, β-helices, and β-sheet structures) to rationally design fusion proteins, aiming to systematically explore the potential synergistic effects on antifreeze ability [12]. To optimize the spatial arrangement of the domains and enhance the ice-binding ability, we added specific-length flexible linkers between different functional modules. Experimental calculations and simulations have shown that all the designed fusion proteins had favorable theoretical properties: their folding probability exceeded 70%, the average predicted confidence was higher than 65%, and they usually exhibited high solubility scale - indicating good solubility and potential antifreeze activity (Fig. 5, Table1). Moreover, the relatively low folding free energy further indicated that these fusion proteins could theoretically form stable structures.
We synthesized the vector pET-28a-wpy1 to pET-28a-wpy4 through the company's commercial process, with each vector containing the respective target gene expression module.
To assess the antifreeze properties of the designed fusion
proteins,
we employed the same experimental procedure as outlined earlier.
We evaluated the IRI activity of these proteins.
The domain-rearranged proteins showed no enhancement in ice recrystallization inhibition compared to controls (Fig. 6), leading us to pursue alternative design strategies.
The comprehensive results indicate that in this experiment, the domain fusion strategy failed to produce an AFP with actual functionality. We will change our approach in the subsequent iterations. In the subsequent design phase, we will adopt the inverse folding and de novo strategies to conduct a new round of protein optimization.
After evaluating various methods for protein structure optimization, we discussed with advisor Xiaoyan Yue and determined an advanced strategy. We employed the inverse protein folding method for structure optimization (detailed design can be found in the Dry Lab). Therefore, we selected four well-characterized antifreeze proteins - AFP4, AFP8, AFP9, and AFP10 - as the initial templates, and designed four new sequences using the inverse folding model (Fig. 7). Subsequently, we implemented a comprehensive de novo strategy, based on different conceptual frameworks, to design three new types of AFPs: helical periodic parameters, ice surface lattice matching, and protein scaffolds. By systematically exploring these three factors, a total of six design schemes were generated (as detailed in the Dry Lab), and their characterization and validation were conducted (Fig. 8).
We constructed the following expression vectors via gene synthesis: pET-28a-3WP9-IF, pET-28a-4NU2-IF, and pET-28a-6A8K-IF (inverse-folded designs), along with pET-28a-De novo1 to pET-28a-De novo6 (de novo designs).
We first conducted IRI characterization on the inverse folding protein.
Significant antifreeze activity was observed in specific inverse-folded protein variants (Fig. 9).
In the subsequent stage, the same IRI characterization scheme will be applied to the 6 newly designed proteins to verify the antifreeze properties of the newly de novo proteins.
The experimental results demonstrate that some of the anti-freezing proteins we designed exhibit high IRI performance, which positively validates our experimental design strategy. However, there are also some proteins with poor anti-freezing properties (Fig. 10).
The research results indicate that both the proteins with inverse folding design and de novo design possess measurable antifreeze activity, but their performance still lags behind that of some natural antifreeze proteins. Our design of protein optimization is still at a rudimentary stage and has not been deeply explored. At the same time, the use of our protein optimization models has not shown superiority. Future research will focus on systematically optimizing the design algorithms and deeply studying the effective antifreeze proteins we have designed to develop more superior artificial antifreeze proteins.
Based on the feedback from HP and to assess the applicability of our antifreeze protein in subsequent material applications, we conducted a series of biocompatibility tests to evaluate its potential cytotoxicity.
To evaluate the biocompatibility of our engineered antifreeze proteins, we selected four AFP from earlier characterization studies for cytotoxicity testing.
Four antifreeze proteins (AFP4, AFP8, AFP9, MUT4) demonstrating superior performance in previous assays were selected for overexpression. Following the established protein production protocol from Cycle 1, We obtained crude protein extracts and then carried out protein purification of the crude enzyme solution using the AKTA purification instrument (Fig. 11).
To evaluate the potential cytotoxicity of our antifreeze proteins, L929 mouse fibroblast cells were treated with the four selected protein samples. The assay was performed using cells seeded at densities of 2,500 and 5,000 cells per well to assess dose-dependent effects.
Our research results show that these antifreeze proteins possess excellent antifreeze properties and have high biocompatibility. The cell survival rate remains around 100% , indicating that they have almost no cytotoxicity (Fig. 12).
The biocompatibility test confirmed the excellent safety of our antifreeze protein. This provides strong support for integrating it into subsequent products to achieve practical transformative development. We will introduce the antifreeze protein into downstream products to exert its effect, such as in hand cream.
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