To ensure that our design not only supports human health but also minimizes environmental harm, we conducted a Lifecycle Assessment (LCA) of polystyrene (PS).
Originally, our team planned to focus on polyethylene terephthalate (PET) because of its prevalence as a primary component of single-use water bottles, a major source of microplastic pollution. However, after conducting an interview with Dr. Farner (7/21), he advised our build lab team to choose polystyrene (PS) due to practical factors, including the high cost and limited availability of PET particles in our desired specifications (1-5 µm, spherical). In this interview, we also learned that the Environmental Engineering community has been studying PS since the 1970s, thus providing us with a greater scope of research.
The life cycle of polystyrene (PS) begins with the extraction of fossil fuels (petroleum and natural gas). Crude oil is drilled and transported to a refinery. Through a series of energy-intensive processes, the oil is refined to produce various chemicals, including the styrene monomer, which is the fundamental building block of polystyrene. This stage has a significant environmental impact due to the energy consumed, habitat disruption from drilling, and greenhouse gas emissions from refining and transport. Next, styrene monomers are converted into PS plastic through manufacturing and production. This process involves polymerization, where chemical reactions link the styrene monomers into long polymer chains, requiring substantial energy (heating and cooling) and chemical inputs (Franklin Associates, 2022). The resulting PS can be formed into solid products (such as cutlery) or expanded to create expanded polystyrene (EPS), commonly known as Styrofoam.
PS and other plastic products are used for a short time, such as a single-use foam coffee cup or a takeout container. During this time, heat and oil can cause the plastic to break down, releasing microplastic particles that are then ingested along with the food or beverage. At the end-of-life stage, due to pollution runoff and inadequate filtration systems in our water supply, microplastics can pass through current filters and re-contaminate natural waterways and bodies of water. This re-entry can lead to the slow bioaccumulation in organisms like birds, fish, reptiles (Sadia et al., 2024), and us humans. PS products are mainly found in landfills, escape into the environment, or pollute our oceans. Through discussions with Dr. Mariana Fuentes (2/27) and Kayla O’Brien (2/28), we learned the long-term direct and indirect ecological impacts plastic waste has on our natural environments, such as altering reproductive patterns, polluting habitats, and poisoning wildlife. It is still unknown to what extent the effect this bioaccumulation will have on the ecosystem and organism populations, but recent evidence shows sea birds experiencing organ failure due to plastic ingestion (de Jersey et al., 2025) and whales are washing up on the shores of beaches with bellies filled with plastic (Environmental Action, 2025). Moreover, at the end-of-life stage, PS has high energy content and can be burned in waste-to-energy facilities. However, incomplete combustion can release harmful pollutants, including carbon monoxide, soot, and styrene vapors. Lastly, PS is technically recyclable (carrying the #6 symbol), but it is rarely recycled in practice. This is because it is lightweight and bulky (making it uneconomical to collect and transport), is often contaminated with food, and there is a very low market demand for recycled material (Jiao et al., 2024; Xayachak et al., 2024).
Our Lifecycle Assessment of polystyrene showcases the environmental persistence of microplastics, reinforcing the importance of addressing their accumulation within the human body. By linking environmental and human health considerations, our therapuetic design maximizes positive impact both locally and globally.
Figure 2: Lifecycle Assessment of MPs, created using Canva Pro.
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